Litharollo tse phahameng tsa CNC Milling for Complex Surface le Stamping Molds

Ha ho tluoa tabeng ea ho etsa mefuta e rarahaneng ea litempe kapa libaka tse rarahaneng tsa machining, ho nepahala le ho sebetsa hantle ha ho ka buisanoa. HoPFT, re ikhethelalitharollo tsa ho sila tse sebetsang hantle haholo tsa CNCtse kopanyang thekenoloji ea maemo a holimo le lilemo tse mashome tsa boiphihlelo ba boenjiniere. Ho sa tsotellehe hore na u sebakeng sa sefofane, sa likoloi, kapa tlhahiso ea lisebelisoa tsa bongaka, litšebeletso tsa rona tse u lumellang li netefatsa hore merero ea hau e finyella litekanyetso tse phahameng ka ho fetisisa tsa boleng le ho tšoarella nako e telele.

1.Mechini e tsoetseng pele bakeng sa Precision e sa Mamelloang

Feme ea rona e na le mechini ea morao-rao ea CNC e silang, ho kenyeletsoaLitsamaiso tsa CNC tsa 5-axisleli-spindle tsa lebelo le phahameng, e etselitsoeng ho sebetsana le li-geometri tse thata ka ho fetisisa. Ka mohlala, ronaDMG MORI MillTap 700e kopanya tekanyo ea laser le pono ea nako ea sebele ea 3D ho finyella ho nepahala ha boemo ba micron-e phethahetseng bakeng sa mahare a turbine ea sefofane kapa liforomo tsa ho kenya meriana.

Lintlha tsa bohlokoa tsa lisebelisoa tsa rona:

•5-axis phetohobakeng sa machining a mahlakoreng a mangata ntle le ho beha sebaka.
•Symmetric jerk controlho fokotsa ho thothomela le ho netefatsa litsela tsa lisebelisoa tse boreleli.
•Puseletso ea nako ea sebele ea mochesoho thibela ho atolosoa ha thepa nakong ea ts'ebetso e telele.

Moeli ona oa theknoloji o re lumella ho fokotsa linako tsa potoloho ho fihlela ho30%ha u ntse u boloka liphetho tse holimo hantle joalo kaRa 0.2μm.

2.Setsebi se Pakiloeng ho Complex Surface Machining

Libaka tse rarahaneng li hloka ho fetang feela lisebelisoa tse tsoetseng pele - li hlokamaqheka a ho etsa mochini. Baenjiniere ba rona ba sebetsaNURBS-based toolpath algorithmsho ntlafatsa litefiso tsa phepo le ho fokotsa botebo ka matla. Mohlala, morerong o mong oa morao-rao o amanang le hlobo e tebileng ea setempe sa koloi, re fihletse98% sekhahla sa ho nepahala ha dimensionalka ho kopanya:

•Spiral interpolation millingbakeng sa ho tlosa thepa e tšoanang.
•Lisebelisoa tsa Trochoidalho thibela boima ba sesebediswa ka ditshepe tse thatafetseng.
•HD in-process monitoringho bona liphapang tse nyane joalo ka 5 microns.

Mokhoa ona ha o lelefatse bophelo ba lisebelisoa feela ka40%empa hape e felisa tlhoko ea ho qetela ho 85% ea linyeoe.

3.Li-protocol tse matla tsa ho laola boleng

Karolo e 'ngoe le e 'ngoe e na le a12-mohato oa ho hlahloba ts'ebetsoe tsamaellanang le litekanyetso tsa ISO 9001:2015. Moralo oa rona oa netefatso ea boleng o kenyelletsa:

•Netefatso ea thepa e talaho sebelisa li-spectrometer tsa XRF ho netefatsa sebopeho sa alloy.

•Licheke tse ntseng li tsoela pelee nang le li-laser scanner le li-CMM (Coordinate Measuring Machines).

•Tlhahlobo ea ho qetelakhahlano le mamello ea ASME Y14.5, e tšehelitsoe ke litlaleho tse felletseng tsa traceability.

Re boetse re kentse tšebetsongTlhokomelo e boletsoeng esale pele e tsamaisoang ke AIbakeng sa litsamaiso tsa rona tsa CNC, ho fokotsa nako e sa reroang ka90%le ho netefatsa tlhahiso e tsitsitseng bakeng sa litaelo tsa molumo o phahameng.

4.Litharollo tse fapaneng bakeng sa indasteri e 'ngoe le e' ngoe

Litšebeletso tsa rona tsa ho roala CNC li fana ka mefuta e mengata ea lits'ebetso:

•Sepakapaka: Mefuta ea likhopo tsa mapheo e nang le li-alloys tsa titanium (Ti-6Al-4V).
•Tsa makoloi: Li-molds tsa die-casting tse nepahetseng haholo bakeng sa li-block tsa enjine.
•Bongaka: Sesebelisoa sa ho buoa sa Biocompatible PEEK.
•Lisebelisoa tsa elektronike tsa bareki: Lintho tse entsoeng ka micro-milled bakeng sa lik'hasete tsa smartphone.

Ka mohlala, ronaModular Fixturing Systeme lumella tlhophiso e potlakileng lipakeng tsa lihlahisoa tsa batch, e re nolofalletsang ho phethahatsa litaelo ho tloha ho50 ho isa ho 50,000 diyunitintle le ho sekisetsa linako tsa ho etella pele.

5.Tšehetso ea ho Qetela bakeng sa Ts'ebetso e Seamless

Re ema ka mosebetsi oa rona ka aWaranti ea lilemo tse 3le 24/7 tšehetso ea tekheniki. Litšebeletso tsa rona tsa morao-rao li kenyelletsa:

•Koetliso ea setšengbakeng sa basebelisi ba hau mabapi le ho ntlafatsa tsela ea lisebelisoa.
•Ho fana ka karolo ea tšohanyetsonakong ea lihora tse 48 lefatšeng ka bophara.
•Mekhoa ea ho hlahlobaho hlwaya lintlafatso tse sebetsang tšebetsong ea hau.

Ka mor'a ho kenya ts'ebetsong ea ronaSmart Tool Management Program, moreki e mong o ile a fokotsa litšenyehelo tsa lisebelisoa ka22%ka kemiso ea kemiso ea phetoho.

Ke Hobane'ng ha U Sebelisana le Rōna?

•ISO 9001 & IATF 16949 e netefalitsoemekhoa ea tlhahiso.
•Phetoho e potlakileng ea 40% ea projekebapisoa le karolelano ea indasteri.
•100% lekunutue netefalitsoe ka li-NDA le liprothokholi tsa data tse patiloeng.

Na u ikemiselitse ho phahamisa bokhoni ba hau ba ho etsa thepa?
 Ikopanye le sehlopha sa rona sa boenjiniere kajeno bakeng satlhahlobo ea mahala ea DFM (Design for Manufacturability).ea morero oa hau o latelang.